Echten: wastewater treatment plant as a green gas factory

Echten: wastewater treatment plant as a green gas factory

The wastewater treatment plant in Echten was given a second life in 2025. The central sludge digestion plant was decommissioned in 2019. In its place, ‘Echten’ has received a brand new, fully sustainable sludge digestion plant and green gas production plant. Witteveen+Bos was responsible for the integrated design.

The Drents Overijsselse Delta water authority faced a substantial challenge at its wastewater treatment plant in Echten. The organisation had to close the central sludge digestion plant due to various safety concerns and problems. In addition, biogas utilisation via CHP was no longer eligible for a permit due to the associated nitrogen emissions.  
 
With the exception of a few components, the mechanical plant was no longer suitable for use in the fully renovated plant. In short, a significant part of the wastewater treatment plant needed a radical redesign, specifically the part where biogas is upgraded to produce green gas and the heat supply arrangement for the central sludge digestion plant.

Integrated design

Witteveen+Bos prepared an integrated detailed design for part of the wastewater treatment plant. For example, we designed the heat supply system for the sludge digester. A heat pump installation heats the sludge using residual waste heat from the clean wastewater (effluent). An array of large heat exchangers recovers the waste heat from the digested sludge to preheat the fresh sludge. This reduces electricity usage. 

The biogas utilisation system which upgrades the biogas to natural gas quality and feeds it into the existing 8-bar gas grid was also designed by W+B in close collaboration with the construction team. The electrical system and existing process automation were no longer usable and were completely redesigned by our experts.

Circular

After a 1.5-year construction phase, the new plant was officially put into service in October 2025. The water authority expects to supply sustainable gas to about 2,000 households. ‘This ‘gas factory’ fits perfectly with our goal of integrating sustainability and circularity into our work as much as possible’, says board member Miranda Wesselink on the Drents Overijsselse Delta website. ‘That means using fewer resources, reducing greenhouse gas emissions and recovering energy and heat from wastewater.’

In addition to the technical design and renovation proposals and inspections, our work included: 

  1. engagement and stakeholder management, e.g. permits, and various environmental studies such as flora and fauna, nitrogen, noise, odour, soil and so on; 

  1. alignment and coordination with specific design parties such as EQUANS Refrigeration (heat pump installation) and DMT (green gas plants); 

  1. forward-looking studies and zoning integration for future projects; 

  1. initial draft cost estimates and LCC estimates; 

  1. handling development tasks such as BIM and SE; 

  1. preparing the requirement specifications as part of the works contract. 

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